How to Waterproof Plywood for Outdoor Projects (Step-by-Step)

If you’re planning to use plywood outside—whether it’s for a planter box, shed, outdoor bench, or even a little chicken coop—you have to waterproof it. Otherwise, it’ll soak up water like a sponge, warp, and start peeling apart after the first good rain.

I learned this the hard way when I built a cute outdoor coffee table that turned into a soggy mess in less than two months. Don’t be me.

In this guide, I’ll walk you through how to waterproof plywood the right way, step-by-step. I’ll also share the best waterproofing products (that you can grab on Amazon), give you some honest DIY tips, and show you a few things I wish I’d done differently.

Let’s get into it.


🧰 What You’ll Need

Depending on which waterproofing method you choose, here’s what you might need:

  • Sandpaper (100–150 grit)
  • Tack cloth or microfiber cloth
  • Exterior wood filler (optional for patching holes)
  • Waterproofing product (sealer, paint, or epoxy)
  • Quality paintbrush or foam roller
  • Gloves and mask (for fumes)
  • Drop cloth or cardboard (to protect your surface)

🖼️ Image: Supplies laid out on a workbench

Alt text: A selection of plywood waterproofing supplies including sandpaper, sealer, brushes, gloves, and drop cloth


✅ 3 Easy Ways to Waterproof Plywood (and When to Use Each)


1. Use an Exterior Wood Sealer

(Best for clear natural wood finish)

If you want your plywood to show off that nice wood grain, a clear penetrating wood sealer is the way to go. It soaks into the surface and protects from water without changing the look too much.

How to do it:

  1. Sand the plywood. This opens up the grain so the sealer soaks in better.
  2. Wipe it down. Use a tack cloth or rag to get rid of all the dust.
  3. Apply the sealer. Use a brush or roller to coat all sides and edges.
  4. Let it dry completely. Usually takes 4–6 hours.
  5. Apply a second coat. For outdoor use, two coats is the sweet spot.

Brushing clear wood sealer onto sanded plywood for outdoor use


2. Use Waterproof Paint

(Best for adding color + protection)

This is great if you want a colored finish. It adds personality and protection.

How to do it:

  1. Prep the surface. Sand and clean your plywood.
  2. Prime it. Use an exterior wood primer—this step matters!
  3. Paint it. Apply two coats of high-quality exterior paint.
  4. Seal it (optional). For heavy rain or long exposure, use a waterproof topcoat like spar urethane.

Painted piece of plywood drying outdoors after waterproofing with paint and primer


3. Use Epoxy Resin

(Best for extreme exposure like boats or decks)

This is the most heavy-duty method. It’s perfect if your plywood is going to be exposed to constant moisture.

How to do it:

  1. Prep your plywood. Yep—sand and clean first.
  2. Mix the epoxy. Follow the directions on the kit exactly.
  3. Apply it fast. Use a foam roller or brush—epoxy sets quickly.
  4. Let it cure. Usually takes 24 hours.
  5. Topcoat if needed. You can paint over epoxy or add UV protection.

DIYer mixing two-part epoxy resin before applying to plywood


🔍 Best Waterproofing Products (Amazon Picks)

Here are a few tried-and-true products that I’ve either used myself or seen recommended again and again by DIYers and woodworkers:

Most of these are affordable and available with Prime shipping, so you can have them ready for the weekend.


💡 Real Talk: What I Wish I Knew

  • Don’t forget the edges. That’s where water gets in first.
  • Dry time matters. If it says “wait 6 hours,” wait 6 hours. Rushing = peeling later.
  • Use gloves! Especially with epoxy—it’s a mess on skin.
  • Reapply sealers every year or two if your plywood is fully exposed.

Sealing the edge of plywood with brush to prevent moisture damage


🧠 FAQ: Common Waterproofing Questions

Q: Can I waterproof plywood after it’s already been outside?
A: Sort of. If it hasn’t started rotting, clean and dry it completely, then apply a sealer. But prevention is always easier than repair.

Q: What’s the difference between water-resistant and waterproof?
A: Water-resistant means it’ll hold up against some moisture—waterproof means it’s fully protected and won’t absorb water even after days of exposure.

Q: How long will waterproofed plywood last outside?
A: With good prep and regular maintenance? Easily 5–10 years or more, depending on the project and environment.


📥 Free Download: Outdoor Waterproofing Checklist (PDF)

Want to keep this handy? Grab our free printable checklist for waterproofing plywood before your next weekend project.
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